Coolant Recycling Systems
SmartSkim is the industry leader in coolant recycling systems. By getting the fluids out of dirty sumps on a regular basis, all three types of coolant contamination problems – tramp oils, solids, and bacteria – can easily and effectively be removed. We incorporate the “best in class” coalescing and skimming technologies. Our oil separators and skimmers quickly promote the capture and separation of contaminated floating oils and suspended solids from your valuable machining coolants. Additionally, our FilterLoop process can polish the coolant to levels of 1 -10 micron. With the correct processes in place your coolant life can be extended exponentially.
The SmartSkim CoolantLoop can be used with virtually any coolant. Our mode of operation provides for continuous recirculation of the system which eliminates stagnation, provides aeration, and gives multi-pass filtration. Because of our open-channel coalescing technology, our system will not split weak emulsions or remove additive packages like other technologies.
CL400 Coolant Recycling System Illustration
CL800 Coolant Recycling System Illustration
CL1200 Coolant Recycling System Illustration
CL2400 Coolant Recycling System Illustration
”Purchasing the SmartSkim system was the smartest choice we could have made for coolant recycling. The SmartSkim greatly reduced the man time spent managing coolant. The virtually self-sufficient system practically runs itself, requires very low maintenance and provides us with clean, oil free coolant. We should have purchased this unit years ago! “
L Walker, Vice President of Manufacturing
Task Force Tips, Inc.
Our CoolantLoop Systems include the following:
- Dual compartment processing tank for the storage of dirty coolant and a constant supply of immediately available clean recycled coolant (Note: CL400 system is a single compartment processing tank)
- Our patented floating pivot-arm skimmer for the most efficient skimming of the floating tramp oils
- Our patented oil separator for the most efficient separation of non-emulsified oils from your valuable water-soluble coolant solution
- Various filters for the removal of particulates from the dirty coolant; filtration includes reusable filters for larger particulates and magnetic separators for ferrous finest
- Ozone generation via a corona discharge technology and micro-bubbles dispersion stones for the most efficient removal of bacteria activity
- Air operated diaphragm pumps that provide for ease of maintenance and minimal air consumption
- SmartSkim provides retrofit components to improve the efficiencies of Hyde, Xybex, Deerpath and other outdated coolant recycling systems.
Attributes
- Designed for easy installation and minimal maintenance
- Highly reliable systems with little to no downtime
- Minimal operator involvement and training•
- No need to budget for expensive consumables
- Runs on plant air only. No electrical panel necessary on standard systems
- System payback typically in less than 9 to 12 months
- Systems available for small, medium and large operations
Benefits
- Reduce your cost of new coolant concentrate purchases by 35% to 65%
- Cut your cost of dirty coolant disposal by 50% to 90%
- Better control of coolant concentration levels
- Improve machine tool cleanliness and reduce misting
- Eliminate environmental risks and the liability of off-site disposal
- Improve tool life and product quality
- Reduce coolant supply pump maintenance
Models
Site requirements
Air: Systems needs 30 PSI of clean dry plant air. Entire system uses approximately 5-10 SCFM of air.
Electric: Ozonator supplied with standard 120V plug. ̣(240v available upon request).
Water: ¾” NPT water line at 40 PSI for coolant makeup proportioner.
Maintenance: System should be cleaned periodically as needed depending on contamination loading, type of coolant used, pre-filtration available and maintenance practices of plant. Total system cleaning of once per year is recommended.
Additional features
Coolant Return System: Our larger FilterLoop pump allows for the flow of recycled coolant to a plant-wide distribution system.
Inlet Strainer/Filters: Stainless steel strainers, paper bed media, bag filters, and magnetics provide for an additional layer of filtration to the recycling process.
Ozonator: Provides biological and odor control without the risk or expensive biocides.
Optional features
Magnetic Separator: In-line magnetics remove submicron ferrous contaminants with no costs of consumables.
Coolant Proportioner: While a coolant proportioner is included as a standard feature on our recyclers, we also offer precision metering proportioners that ensure a greater level of coolant concentration control.
Sump Cleaner: SmartSkim sump cleaner allows for the quick removal and easy transport of coolants to/from the sumps and our SmartSkim Recycler. It is available in air, electric or propane. The tanks are designed as single or split.
Hose Reels: Assist in the distribution of recycled coolant back to your sumps. One hose reel can effectively serve multiple machining centers.
- Sentry Equipment
966 Blue Ribbon Circle North
Oconomowoc, WI 53066 - +1-262-567-7256
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